PLANTS & MACHINERIES
Zamil Steel Buildings Vietnam (ZSV) operates a state-of-the-art manufacturing plant in Vietnam that produces Pre-Engineered Steel Buildings, Structural Steel and other building components.
Dong Nai Factory, South Vietnam
Dong Nai Factory
The plant commenced production in 2008 and has the production capacity of 102,000 metric tons of steel buildings per annum. In addition to our state-of-the-art machinery, the Dong Nai plant was also equipped with a new structural-steel manufacturing line, giving it the capability to facilitate large-scale structural steel projects.
Our Vietnam flagship plant forms an integral part of the international network of Zamil Steel Company manufacturing facilities. Besides Vietnam, Zamil Steel also has manufacturing facilities in Saudi Arabia, Egypt, and India, making us one of the world’s largest manufacturers of steel buildings with a total of 10 state-of-the-art manufacturing facilities worldwide, and annual capacity of 500,000 MT.
QUALITY CONTROL
Quality Control Staff
Zamil Steel Buildings Vietnam follows a stringent quality control program at each stage in its manufacturing process. The company has an independent Quality Control Department, which coordinates with other departments to ensure that:
- Raw materials, consumables, and buyout inventories are received as per defined standards of quality.
- All products are produced in accordance with approved procedures to meet required Quality Level.
- Finished products are stored and shipped in safe and sound condition.
Quality Control Staff
Zamil Steel Buildings Vietnam continuously strives to improve its products and process through statistical monitoring of the internal in-process non-conformances and customer complaints. A team of Inspectors closely watches every activity right from the review of shop drawings to the fabrication, welding, surface preparation, painting and shipping stages of the manufacturing and delivery process.
The inspection procedures are well defined and documented in the Quality Plan, as per the recommendations of ISO 9001(2008). The inspection record is traceable for two years, or a longer period, if requested by the client in a special contract.
Zamil Steel Buildings Vietnam is well equipped with facilities for in-house testing of steel for Hardness, Ultrasonic (UT), Magnetic Particle Testing (MPT), Liquid Penetrant Testing (PT). Mechanical, Chemical and X-ray tests are subcontracted to several locally present international testing agencies such as IBST, QUATEST 1&3, SGS, APAVE etc.
Zamil Steel Buildings Vietnam QC, UT, MT and PT Inspectors are qualified and trained as per the American Society for Non-Destructive Test Level II, III requirements.
All the welders at Zamil Steel Buildings Vietnam are qualified to perform as per the approved welding procedures with reference to American Welding Society code AWS D1.1 (2008).
The QC Department also performs periodic quality audits, in line with ISO 9001 requirements.
- Checking Incoming Materials
- Dimension Checking
- Welding Checking
- Ultrasonic Testing
- Magnetic Particle Testing
- Liquid Penetrant Testing
- Surface Preparation checking
- Painting Checking
- Final checking